Aerospace & Defense



POLYRACK is a system partner for the construction of robust, yet light system applications that are highly resistant to shock, vibration and heat. Our experienced R&D engineers turn customer-specific mechanical, electronic and thermal requirements into customized solutions with the interaction of all system components.

land

Systems for armored and non-armored vehicles, control stations, transport rail, transport and oil industry.

The rugged systems are used in mobile applications such as ground-based vehicles, transportable shelters, the transportation industry, and transport rail. Furthermore, the systems are available to a variety of rugged, commercial and industrial applications that must withstand extreme environmental conditions, such as extended temperature ranges, sand and dust, vibration and shock, high altitudes, and unusual power input sources.

Industrial

Secure communications, satellite communications, public security systems, energy mangement systems, transportation systems

Security

Communication systems, satellite communication systems in the field of communication, control, computer and information systems.

Defense

Radar applications, ground vehicle systems, data management systems, energy management, communication systems

air

Systems for aircraft for civil or defense missions, UAVs (unmanned aerial vehicles), helicopters and passenger aircraft.

In addition to standard sizes from ½-ATR to 1½-ATR, POLYRACK also offers customized solutions with different numbers of slots for CompactPCI, VME/VME64x, VPX / OpenVPX backplanes or special designs.

The ATR housings are designed for harsh mechanical, climatic, chemical and electrical stresses and comply with MIL-STD-810 standards for shock and vibration and MIL-STD-461 for EMC guidelines.

ATRs are available with convection cooling, fan-assisted airflow cooling, conduction cooling and hybrid versions with liquid or air cooling.

Industrial

Power management, avionics, radar systems, flight control and management systems

Security

Commercial aerial surveillance, surveillance and communication systems, navigation and mission computers

Defense

Airspace surveillance and control, command and control, communication systems, avionics, fire control and navigation

Sea

Systems for navigation systems in submarines and ships, as well as offshore oil platforms.

Both water and salt resistance, as well as exposure to shock and vibration, are given special consideration when equipping systems for marine applications. For below deck applications, or demanding environments such as salt spray, MIL-DTL-38999 III bronze connectors with an additional chemical nickel plating are used. Halogen-free wires and cables ensure the prescribed requirements for marine applications.

Industrial and security systems

Communications, navigations, security and safety, safety monitoring, coast guard

Defense

Microwave and radar, maritime defence, safety and survival systems, maritime communications, power management, navigations

customized solutions

We guarantee comprehensive quality from the individual components to the fully assembled, fully functional product.

CasTEC

The CasTEC case series was specifically introduced for use in harsh industrial environments. The case consists of two-parts made of die-cast aluminum. The sealing gasket re­quired for IP65 compliance is recessed positioned inside the cover. The possibility of unintentional damage is thus practically excluded. This guarantees the reliability of the case, even when it is frequently opened and closed. A mounting plate can be positioned in the base of the enclosure. Easy-to-mount and retrofittable brackets enable wall mounting.

Castings & robust cases

Enclosures for ruggedized applications are designed and made to customer specifications considering demands for IP/EMI protection, environmental concerns and heat dissipation aspects.

Ruggedized solutions

System enclosures in a material combination of sheet metal bending technology, aluminum  extrusion process and alu-minum die-casting suitable for VPX-custom-backplanes.

Customer-specific die-cast case

Castings can be made for individual use. The expertise includes design, development and production throughout all mechanical and electronical tasks considering the original specifications.

land

Systems for armored and unarmored vehicles, control stations, transport industry, transport rail networks, oil industry.

The rugged systems are used for mobile applications such as ground mobile vehicles, portable shelters or various aircrafts.

They are also used in a variety of rugged commercial and industrial applications. These applications have to be compliant to extreme environmental conditions such as extended temperature ranges, sand / dust, vibration / shock, high-altitudes and unusual power input sources.

Industrial

Secure communications, satellite communications, public security systems, energy management systems, transportation systems

Security

Transportation platforms, power management, communications control, computer and information systems

Defense

Radar applications, ground vehicle systems, data management systems, energy management, communication systems

AIR

Systems for civil or military aircraft, UAVs (unmanned aerial vehicles), helicopters and passenger aircrafts.

Besides standard sizes from ½-ATR to 1½-ATR, POLYRACK also offers customer specific solutions with various backplane slot counts for CompactPCI, VME / VME64x, VPX / OpenVPX or custom designs.

The ATRs are designed for harsh mechanical, climatic, chemical and electrical stresses and comply with MIL-STD-810 for shock and vibration and MIL-STD-461 for EMC.

The ATRs are available with convection cooling and fan assisted air-flow, conduction cooling and hybrid versions including liquid or air cooling.

Industrial

Power management, avionics, communication and navigation

Security

Commercial aerial surveillance, surveillance and communi-cation systems, navigation and mission computers

Defense

Airspace surveillance and control, command and control, communication systems, avionics, fire control and navigation

sea

Navigation systems for submarines, vessels & offshore oil rigs.

The systems for marine applications are prepared with special attention to water and salt resistance as well as shock and vibration. For demanding salt-spray environments bronze MIL-DTL-38999 III connector systems are used supplemented by electroless nickel plating for below-deck applications.

Zero halogen wires and cables ensure the required level of performance for naval applications.

Commercial & Security

Communications, navigations, security and safety, safety monitoring, coast guard

Defense

Microwave and radar, maritime defense, safety and survival systems, maritime communications, power management, navigations

Starting with individual components, all the way to a fully assembled, fully functional product, we guarantee comprehensive quality.

CasTEC

The CasTEC case series was specifically introduced for use in harsh industrial environments. The case consists of two-parts made of die-cast aluminum. The sealing gasket required for IP65 compliance is recessed positioned inside the cover. The possibility of unintentional damage is thus practically excluded. This guarantees the reliability of the case, even when it is frequently opened and closed. A mounting plate can be positioned in the base of the enclosure. Easy-to-mount and retrofittable brackets enable wall mounting.

Castings & robust cases

Enclosures for ruggedized applications are designed and made to customer specifications considering demands for IP/EMI protection, environmental concerns and heat dissipation aspects.

Ruggedized solution

System enclosures in a material combination of sheet metal bending technology, aluminum extrusion process and alu-minum die-casting suitable for VPX-custom-backplanes.

Customer-specific die-cast case

Castings can be made for individual use. The expertise includes design, development and production throughout all mechanical and electronical tasks considering the original specifications.